The adhesive used in cold foil stamping machine differs from the heat-activated adhesives used in traditional foil stamping primarily in its activation mechanism and application process. Here's a breakdown of the differences:
Activation Mechanism:
Cold Foil Stamping: In cold foil stamping, the adhesive is typically UV-curable or pressure-sensitive. UV-curable adhesives solidify and bond the foil to the substrate when exposed to ultraviolet (UV) light after the foil is applied. Pressure-sensitive adhesives, on the other hand, bond the foil upon contact with the substrate under pressure.
Traditional Foil Stamping: In traditional foil stamping, heat-activated adhesives are used. These adhesives are designed to bond with the substrate when heated to a specific temperature. The heat from the stamping die activates the adhesive, causing it to adhere to the substrate surface.
Application Process:
Cold Foil Stamping: The adhesive is typically applied to the substrate using conventional printing methods such as offset or flexography. The foil is then transferred onto the substrate, and the adhesive is activated either by UV light exposure or pressure.
Traditional Foil Stamping: The heat-activated adhesive is usually pre-applied to the foil or incorporated into the foil material itself. The foil is then positioned on the substrate, and heat and pressure from the stamping die activate the adhesive, causing the foil to adhere to the substrate surface.
Temperature Requirements:
Cold Foil Stamping: Cold foil stamping does not require high temperatures for adhesive activation. UV-curable adhesives solidify upon exposure to UV light, while pressure-sensitive adhesives bond upon contact with the substrate under pressure.
Traditional Foil Stamping: Traditional foil stamping requires heat to activate the adhesive. The stamping die is heated to a specific temperature, usually in the range of 100°C to 180°C (212°F to 356°F), to melt the adhesive and facilitate bonding between the foil and substrate.
Speed and Efficiency:
Cold Foil Stamping: Cold foil stamping can be faster and more efficient than traditional foil stamping, particularly for high-speed printing applications, as it does not require heating and cooling cycles.
Traditional Foil Stamping: Traditional foil stamping may involve longer setup times and slower production speeds due to the need to heat the stamping die and wait for it to reach the desired temperature before stamping can commence.
The adhesive used in cold foil stamping is activated by UV light exposure or pressure, while the adhesive in traditional foil stamping is activated by heat. This fundamental difference in activation mechanisms and application processes influences factors such as temperature requirements, production speed, and efficiency.